產品名稱：DVD-R In-line System
產品型號：ADR2400
所屬分類：DVD-R/CD-R
Facility specification description
General Specification:
1)Apply to production: 120Φ DVD-R, CD-R Disc. (Option: 80Φ)
2) Electric power: 220V/380V / 50/60Hz 3 Phase + Ground + N。
3) Pressure air: 0.5mpa (The air pressure source is offered by the customer).
4) Appearance dimension : 5910mm* 3125mm* 1950mm (refer to L* W* H).
5) Control system: Mitsubishi P.L.C. system Digital human machine interface.
6) Environment condition: Cleanliness: below 10000 grade Pressure: Positive pressure.
Temperature: 23∘+/- 2∘Humidity: 50%+/-10
7) Cycle Time : ≦ 3 sec.
Specification Description:
**Cooling unit
1) Catch arm: Connect with the signal of the injection machine to put the disc into the cooling unit.
2) Cooling workstation:
Use the spiral lever conveying, vertical placement for
cooling, capacity above 90 paces. Equipped with
electrostatic precipitator, cooling apparatus and the HEPA
of the clean room class.
**Dye coating unit
1) Disc buffer station: Two sets 4 spindles elevator station. Disc buffer station can store temporarily the empty discs produced from the injection machine。
2) Dye coating station:
◎ 4 sets individual dye coating units and can operate
simultaneously or partially.
◎ Two covers construction disassembled and cleaned asily.
◎ Dye coating position: 7 points setup.
◎ Dye coating speed: variable control.
◎ The rotative control of the coating unit: 7 stages speed.
◎ Pressure tank: capacity 5~10L, has the quick switch
function for the material tank.
◎ Resin valve has the function of stopping leakage.
3) Constant temperature and humidity machine:
◎ Adopt iced water divergent plate mode and high
precision temperature controller to control.
4) Dye coating inspection station: Collocate optical inspection system to execute the in-line inspection
5) Reject Spindle:
◎Place the dye failure disc.
6) Oven:
◎ Adopt the vertical placement, capacity above 150 paces per lot.
◎ Temperature set range 30~90°C +/- 1°C, hot air cycle mode.
7) Temporary deposition turntable: 6 spindles as buffers to deposit the disc after drying.
**Sputter and edge washing unit
1) Sputter unit: Through cooling turntable loading and
unloading the disc, collocate the sputter machine signal
operation.
2) Edge washing unit: 2 sets edge washing cups supplied
the washing solvent by pressure tank.
3) Dummy disc supply turntable: 2 sets 6 spindles each for buffer loading.
**Bonding unit
1) Resin unit: 2 sets resin plates which has 2 sets resin
sprinkle-nozzles individually.It can match the turntable and
disc rotation speed by adjusting the resin smearing time,
position and sprinkling quantity.
2) Bonding unit: 2 sets bonding system controlled by the
individual servomotor with multi-stage speed, time control
adjustment.
3) Spin system: 2 sets spin system derived by the servomotor, vacuum absorption rotation disc with 5 stages rotative speed setup and every stage has the time adjustment function. Additionally, collocates 3 sets memories function. Shake off the superfluous resin through high-speed spin back to the recovery resin tank for reuse.
4) UV drying system: Collocates the high performance flash UV lamp.
5) Inspection system: Collocates the optical inspection system to execute the in-line Inspection.
6) Unloading system: Has the classification function. Divided
into A, B class for good product area and failure product
area.
7) Frame: Aluminum alloy frame, baking lacquering.
**Cooling station (For dummy side) :
1)Disc supply robot : Connect with the injection molding
machine operation signal to move the disc through oscillating
arm.
2)Cooling unit : Vertical placement for cooling through the
reception of conveying belt unit. Capacity about 90 paces
per lot.
(Can adopt in-line connection or use the off-line loading unit
method to offer the dummy disc.)